Wulftec WCA-SMART Automated Stretch Wrapper

General Details

The WCA-SMART model, an extra heavy duty ring gear driven automatic conveyorised turntable system perfect for space restricted areas. Automatically applies & seals off the stretch film.

Features

  • Quality equipment made in Canada
  • 3 year unlimited cycle warranty
  • 10 year warranty on structural steel frame
  • LIFETIME warranty on pre-stretch rollers blue compound
  • Fully automated film clamp, welding and film cutting device
  • Fully automated in-feed, process and out-feed roller conveyors
  • Soft start and stop turntable function
  • Indexed turntable returns to start
  • Photo cell for automatic load height detection
  • State-of-the-art electrical Nema 4/12 control panel, dust tight, waterproof, UL508A approved with all finger safe electrical components
  • 100% structural steel construction
  • Superior electrical/electronic design including Allen Bradley Micrologix PLC and AC drives
  • Wulftec’s exclusive 500mm no-thread® powered pre-stretch carriage (760mm optional)
  • Easily available non-proprietary parts
  • Dual carriage lifting chains enclosed inside tower for operator safety
  • Electronic control panel with four programmable wrapping cycles
  • 3 phase
  • Full service maintenance plans
Technical Info
Production Rate  70 loads per hour
Machine Dimensions 3400mmL x 5050mmW x 2500mmH
Load Weight 1800kg capacity
Maximum Load Size 1220mmL x 1220mmW x 2035mmH
Electrical Requirements Three phase = 415V/3 Ph/ 50 Hz
Pneumatic Requirements 3 CFM @ 80 PSI
Controls 24V control system
Allen Bradley CompactLogix L16ER PLC with an integrated Ethernet port
Allen Bradley PanelView Plus 600 color touch screen interface
Sick autoheight sensing photoeye with on/off mode
On Stand NEMA 4/12 control cabinet
Power on/off lockable switch and indicator light
One panel mounted emergency stop station
Manual carriage Up/down function
Manual function for turntable rotation fwd
Manual clamp jog on touch screen
Reset function
Separate top and bottom wrap selection (0-9)
Single carriage speed
Conveyor jog fwd(Fwd / rev optional*)
Alarm beacon
Intuitive alarms diagnostic on touch screen
Current overload protection
Double brush dust tight slip ring
230VAC motors & variable frequency drives with contactor driven conveyors
Film force to load control
Structure 14 gauge formed steel tower
Heavy duty structural steel construction
Film Delivery System 500mm NO-THREAD® Powered Pre-Stretch Carriage
1 HP 230VAC motor with Allen Bradley variable frequency drive
Lifetime warranty on pre-stretch rollers blue compound
Film force release for easy pull at start and end of cycle
50% to 300% pre-stretch ratio preset to customer spec, std 200%
Sensing device for film out/broken with visual alarm
Electronic film tension control with analog sensor
Film roping bar
Lexan roller cover for operator safety
Proximity sensor on carriage gate to ensure gate is properly closed
Film Tail Treatment Automated Cut/Clamp & Wipe system
Pulse controlled cutter
Film alignment arm & brush on film tail treatment
Brush-on film tail treatment
(Heat Seal treatment*)
Film Carriage Drive 1 HP 230VAC motor with Allen Bradley variable frequency drive
Two #40 carriage lifting chains
Bearing supported maintenance free guide wheels
Turntable Drive 25″ Heavy duty ring gear with pinion gear drive
Max 16 RPM variable speed
1 HP 230VAC motor with Allen Bradley variable frequency drive
Electronic soft start/stop
Positive turntable alignment controlled by proximity sensor
Electric brake
Turntable Conveyor 1955mm dia. 1/2″ steel plate
2 1/2″ dia. Rollers on 3 3/4″ centers
All full length rollers driven
3/16″ wall cold rolled electric welded steel rollers
1320mm BFR (between frame rails)
1 HP AC motor with contactor
#40 ANSI chain drive
Heavy duty cast iron flange mounted bearing
Conveyors
1500mm in / 1500mm out contoured powered conveyor with smooth transfer
Standard 1320mm BFR (between frame rails)
Standard pass height 455mm
(Other pass heights available, please consult factory*)
2 1/2″ diameter rollers on 3 3/4″ centers
3/16″ walls cold rolled electric welded steel rollers
Rollers driven via #40 chain
1 HP 230VAC motor and contactor
Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
Heavy-duty cast iron flange mounted bearings
10 MPM fix conveyor speed(Other speeds available*)
Additional Options
760mm NO-THREAD Powered Pre-stretch Carriage
Pneumatic film banding system
Manually adjustable single roping bar
Upgrade from Standard control panel to deluxe control panel
Wrap height extensions to 3200mm
Safety Fencing and light curtains
Electronic scales and monitor
Conveyor side mounted heat sealer
Video

 
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